Forencian is the operational truth engine for your manufacturing and supply chain operations.

FORENCIAN / PROFIT LEAKAGE ILLUSTRATIVE
ACTIVE CASEPLANT A / 49 LINES
Negative Gross Margin
PRICED LOSSES
01
Utilization vs scheduleManufacturing Assets
42%
02
Unscheduled hoursShare of available
38%
03
Downtime hoursTrailing twelve months
71k h
CAUSAL PATH / $140 PER HOUR
Available hours
Never scheduled
Downtime
Margin left on the table$29M / yr207k lost hours × $140
RECOMMENDED NEXT MOVEConsolidate two lines to Plant B. Test it on the twin.
Open in Scenario Modeler →
Built forManufacturingDistributionOperationsSupply chain

Beyond visibility

Dashboards report.

Forencian shows what to optimize and models the outcome.

Traditional reporting

“The network spent $13.2M on freight in the last twelve months.”

  • Reports a total
  • Leaves the cause unexamined
  • Sends logistics back to the carrier contract
Forencian finding

The network spent $13.2M on freight in the last twelve months

4,255 shipments travelled more than 1,000 miles to reach the customer

9% could have shipped from a closer plant that already makes the product. The digital twin confirms the hours were there.

73% could have, if production were reallocated to closer capable lines

The network optimizer re-sources the book with every plant open and service held

Freight falls to $8.2M. $5.1M a year recovered.

  • Quantifies the loss
  • Traces it to the point of origin
  • Tests the fix before capital is committed

See it on your operation

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